Göran Ström, Sandra Madstedt
Abstract
Print mottle is one of the most severe print quality defects in offset lithography. There are several types of this phenomenon, with back-trap mottle and water interference mottle being the two most important ones.
The dot shape from halftone areas of full scale offset prints that showed water interference print mottle was characterized by image analysis. Measured quantities were areas within the dot area without ink (referred to as white spots), areas outside the dot area that carried ink (black spots) and the increase in dot perimeter (PI) relative to the theoretical value. Good correlations were found between print mottle and PI as well as with the sum of white and black spots. Poor correlation was found when only white spot area or black spot area was considered. A point-wise variation in dot shape, characterized by the coefficient of variation showed no correlation to print mottle.
The content of white spots (but not black spots) decreased with printing impression. Calendering reduced the content of white spots but increased that of black spots. A more open coating structure generated by the use of less latex binder resulted in lower content of black spots and lower content of white spots when the impression was low. Dot non-uniformity expressed as white and black spots is discussed in terms of forced and capillary absorption of fountain solution by the coating, local variations in pressure and excess water acting as weak boundary layer and lubrication layer.
Keywords: Print quality, Print mottle, Offset printing, Image analysis
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